Industrial Pulleys: Three Fundamental Tips for Prolonging the Service Life
If you are planning on installing new pulleys in your industrial operations, think about ensuring longevity. In general, industrial pulleys are long-lasting and can withstand the stress of adverse working conditions. However, poor choices made during purchase, installation and use can lead to accelerated wear and even failure. Consequently, the cost of your systems will increase over time. Here are some simple tips to keep in mind for longer service when dealing with industrial pulleys.
Choose the Right Product
The choice of product will determine the longevity of your new industrial pulley. Therefore, when planning for the purchase, explore the options on the market. Then, choose the most compatible with your applications. In general, the primary factors to consider when evaluating the quality of pulleys include the construction material, the cross-section profiles and the tensile cord designs. Also, take note of the different properties of the belts, especially the size and strength. You can ensure a good outcome by sharing details of your industrial setup with your specialty equipment supplier.
Check Installation Process
Installing a new pulley might seem like a simple process, depending on the complexity of your industrial setup. For example, most people might replace a v-belt unit by simply placing it onto the drive and beginning operations. Unfortunately, this form of casual placement will affect the performance of the equipment, and the service life of the pulley will become shorter. Therefore, it is advisable to consult an experienced service person for the installation process. If you must handle the work in-house, follow the precise instructions given by the manufacturer. For example, you might need to check the supporting bearing and shafts and even reinstall the motor.
Think About Tension
The tension of the belt is a common cause of pulley problems in the industrial environment. Simply speaking, if the belt in the system is not adequately tensioned, its performance will be subpar. Problems like reduced capacity, slippage and general wear will occur due to belt looseness. On the other hand, if your belts are too tight, issues like breakage due to mechanical stress could occur. Therefore, you must be cautious about this issue to prevent system failure. For the best outcome, acquire a belt tension tool to achieve the best level of performance. Also, be keen on the tension of the belt after the initial installation. Consider checking on the system after breaking in your pulley.
Finally, you should plan for regular inspection and maintenance of your industrial pulleys. Identify potential problems and resolve them before system failure.